A horizontal separator is a vessel for the bulk removal of liquids or solids by gravity. Operators prefer to utilize a horizontal separator over other separators when the well streams have large liquid to gas ratios, constant flow, and small liquid surge characteristics (high liquid/ gas). Other reasons could be when work areas have vertical height limitations or horizontal separators are smaller and less expensive than vertical separators for a given gas capacity or well streams experiencing foamy production or well streams requiring three-phase separation applications with more efficient liquid-liquid separation. These separators may go by many names like horizontal separators, oil-water separator, three-phase separators, two-phase separators, but functionality is all relatively the same. With these reasons, it is important to have properly functioning parts because without them it is just a pressure vessel.
Liquid level controllers
Liquid level controllers maintain the desired level in a vessel. The displacer floats in the process fluid and as the fluid level passes to the high-level set point. The liquid level controller pilot sends signals to the dump valve to open. As the level decreases and reaches the low-level set point the pilot stops send supply gas to the dump.
Dump Valves
A dump valve is opened by the controller to drain the liquids from a vessel.
Gauge Valve Sets
These valves are used when replacing a broken sight glass to isolate process fluid.
Sight Glass
A sight glass is a transparent glass tube that allows you to see the process fluid level inside a vessel.
Temperature Gauges
Temperature gauges are designed to show process temperature.
Thermowell
Thermowells are designed to block the process fluid and to be a connection port for temperature gauges.
ressure Gauges
Pressure Gauges are designed to show process pressure.
Vent Caps
Vent caps are used to protect the PSV from rainwater. This vent cap also has a whistle vent integrated for low amounts of pressure-relieving that is usually not noticeable.
Pressure Safety Valves
The pressure safety valve will open if process pressure exceeds the factory set pressure. The PSV ensures the safety of the equipment.
The volumetric flow rate and geometry of the cyclone separator define the cut point. The cut point is the point at which particles are removed from the gas stream at 50% efficiency. This measurement is an industry standard measurement and can usually be obtained from the original equipment manufacturer (OEM).
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